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高壓調節裝置
High pressure modification

【Norecs】高溫電氣測量系統和週邊設備 ProboStat 配件

高壓調節裝置

簡介

High pressure modification

耐高溫的不鏽鋼材質外管需要專門訂購。 這種管子可用於高於大氣壓的情境下,也可作為獨立的外部封閉管使用,或在承受高於大氣壓的壓力下
或防止陶瓷管破裂而導致爆炸性、有毒、腐蝕性氣體洩露時作為陶瓷封閉管周圍的安全容器。該管由253 MA合金製成。 該合金在乾燥空氣中對1100°C具有良好的抗氧化性。

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耐高溫的不鏽鋼材質外管需要專門訂購。 這種管子可用於高於大氣壓的情境下,也可作為獨立的外部封閉管使用,或在承受高於大氣壓的壓力下

或防止陶瓷管破裂而導致爆炸性、有毒、腐蝕性氣體洩露時作為陶瓷封閉管周圍的安全容器。該管由253 MA合金製成。 該合金在乾燥空氣中對1100°C具有良好的抗氧化性。

這些管子被焊接到外部法蘭上,並緊靠Viton O形圈固定在基座的外螺紋上。

這些管子可以在熱區密閉(焊接),也可以以各種類型的形式穿過整個爐子,在爐外的冷區開放或密閉(焊接)。

該管適合工作直徑為50 mm的爐子。 如果在直度,圓度和直徑方面有嚴格的公差,則可以封裝39-40 mm外徑的陶瓷管。

該管可用作獨立的外管。 這樣,它的內部工作空間比陶瓷管要寬(最多40毫米)。 有關壓力和溫度容差,請參見下文。 如果密閉(通過焊接),為了安全和/或增加壓力,它可以內含一個陶瓷管。

它有兩個作用:在陶瓷管頂部上方幾毫米處將其封閉,從而防止陶瓷管受到壓力擠壓; 其次,如果陶瓷管因超壓或意外事故而破裂,它可以將所有部件固定在適當的位置。

金屬管在電氣測量中可能會增強遮罩雜訊的能力。

如果用作獨立管,我們提供的253 MA管可以在900°C的15個大氣壓下,1000°C的10個大氣壓和1100°C的2.5個大氣壓下正常運行10,000小時。

注意事項:即使在使用鋼製外管的情況下,ProboStat的操作也要完全由使用者承擔風險和責任,並且要求用戶瞭解操作原理以及可能的故障和危險來源,並按照以下說明安裝安全預防措施。

與僅使用陶瓷管相比,鋼管更容易將熱量從爐子傳導到基座。 因此,請確保對基座進行水冷卻。 純凈形式的氧氣在大氣壓和高壓下是潛在的危險氣體:它可能點燃有機材料和金屬,尤其是在這些材料本身溫度高的情況下。

這對於基座的材料是潛在的危險。 因此,限制氧氣的壓力,並確保水冷卻處於運行狀態。 對於某些類型的爐子,鋼管有接觸加熱元件或使加熱元件短路的危險。 如果無法排除電氣危險,請將基座接地。

除非陶瓷管能夠自由轉動,否則請勿試圖將其插入鋼管中,否則可能會永久卡住。 同樣,如果鋼管不能自由移動,也不要試圖將鋼管推入工作管太窄的爐子中。

High temperature resistant stainless steel by special order. Such tubes can be used for above-atmospheric pressures, as standalone outer enclosing tubes, or as a safety container around a ceramic enclosing tube when this is subjected to above-atmospheric pressures or explosive/toxic/corrosive gases that must not escape in case of breakage of the ceramic tube. 

The tube is made of the alloy 253 MA. This alloy has good oxidation resistance to 1100°C in dry air.

The tubes are welded to outer flanges, and are fastened to the outer thread of the base unit, against the Viton O-ring. The tubes can be delivered closed (welded) in the hot zone, or in various types that go through the entire furnace and are open or closed (welded) in the cold zone outside the furnace. The tube fits in furnaces with 50 mm working diameter. It can enclose 39-40 mm outer diameter ceramic tubes if these have close tolerances with respect to straightness, roundness, and diameter.

The tube can be used as standalone outer tube. It then has wider working space inside (up to 40 mm) than the ceramic tubes. For pressure and temperature tolerances, see below. If closed (by welding) it can contain a ceramic tube, for safety, and/or for increased pressures. It then serves two purposes: It is closed a few millimeters above the top of the ceramic tube and thus stops the ceramic tube from the possibility of being pressed up by the pressure. Secondly, it holds everything in place if the ceramic tube breaks from the overpressure or unforeseen incidents. The metal tube may give increased shielding against noise in electrical measurements.

If used as stand-alone tube the 253 MA tube we provide can nominally be operated for 10,000 h at 15 atm overpressure at 900°C, 10 atm overpressure at 1000°C, and 2.5 atm overpressure at 1100°C.

Precautions: Operation of ProboStats above atmospheric pressure - even with a steel outer tube - is done entirely at the user's risk and responsibility, and requires that the user understands the principles of operation and the possible sources of failure and danger, and installs safety precautions as required. The steel tube conducts heat from the furnace to the base unit more efficiently than with only ceramic tubes. Thus, ensure that water cooling of the base unit is in operation. Oxygen is a potentially dangerous gas in pure form at atmospheric and higher pressures: It may ignite organic materials and metals, especially if they are hot. This is a potential danger for the materials of the base unit. Thus, limit pressures of oxygen, and ensure that water cooling is in operation. The steel tube is in danger of touching or short-circuiting the heating element for some types of furnaces. Ground the base unit if electrical hazards cannot be excluded. Do not attempt to force a ceramic tube into the steel tube u